Quality data and production process monitoring

The challenge: Traceability and control of process parameters is time consuming as data is not available where it’s needed. Losses for quality and legal issues are frequent

  • Quality parameters data is captured manually
  • Resources are dedicated to fill out manual forms
  • Data arrives late and with errors
  • Traceability of data is incomplete
  • Regulatory risks are high due to lack of accurate data
  • Lack of data delay working in product improvements

Consequences

Low quality product is delivered to market

Higher operational costs and product losses

Real time machine monitoring with IoT

  • Machine status
  • Operation time
  • Downtime
  • Production data
  • Waste
  • Process temperature
  • Product weight
  • .. And more

Advanced data analysis

  • Machine utilization analysis
  • Weight statical process control analysis
  • Variability analysis
  • Alarms triggered by unmet parameters
  • … and more

Benefits

Faster decision-making
 

  • Real time visibility of key quality and process data
  • Product features improvement with available trends and historical process data

Better process quality conditions

  • Guarantee quality conditions are met
  • Improve regulatory compliance with accurate data

Reduce costs
 

  • Avoid product loss due to faulty cold room or oven temperature conditions
  • Reduce product or materials waste by quantifying and identifying its sources

Our success stories

Sectors and machines we’re working with

Manufacturing sectors

  • Industrial refrigerators
  • Industrial ovens
  • Cold rooms
  • Fabric printing
  • Film stretching
  • Carpet & fabric finishing
  • Press machine
  • Textile mills
  • Personal care
  • Machinery manufacturing
  • .. And others

Machine types

  • Packing
  • Bottling
  • Sealing
  • Mills
  • Pasteurizers
  • Balers
  • Industrial refrigerators
  • Industrial ovens
  • Cold rooms
  • Fabric printing
  • Film stretching
  • Carpet & fabric finishing
  • Press machine
  • Extrusion machines
  • Injection machines
  • .. And more

Please contact us for more information