solutions
Process data monitoring
Process data and quality monitoring in real time
Achieving traceability and control of parameters related to the production process and its quality is a daunting task. People normally take it as repetition exercise writing the same data over and over in sheets that are never digitized. This in the long run can cause economic and regulatory losses for the company.
Genial.io helps you automating the data capture from check weighers and sensors in your machines associated with variables such as weight, temperature, pH, pressure and others.
Industrial IoT made easy
Sensors and weight scales easily connected to the Internet using our IIoT Gateway. Sound data without the need to fill out forms:
- Heating temperatures in industrial ovens and cauldrons.
- Storage temperature conditions in cold rooms.
- Boiler pressure.
- Net weight.
- Extrusion speed and others.
Statistical analysis to monitor process quality
Genial.io can offer you metrics and KPIs to track data with descriptive statistics, necessary to guarantee process conditions.
- Quality indicators
- Faulty conditions identification
- Early alarms and thresholds
- Net weight statistical analysis
- Lost and reprocessed product
Reliable data to improve business performance
Production cost reduction
- Recover profitability losses due to overweight products.
- Avoid product losses from failures in cooling or baking systems.
- Reduce waste, input usage, finished product losses, and reprocessing.
Ensure compliance and achieve traceability
- Ensure production parameters are met.
- Comply with regulations through reliable, cloud-based periodic records.
- Avoid fines from products that don’t meet required weight standards.
Success stories
Reduces technical visits by 50%
Increases OEE by 15%
Increases efficiency by over 10%
Boosts productivity by 27%