Solutions
Condition monitoring
Better equipment availability with reactive and preventive maintenance actions
The mission of maintenance teams is to guarantee machine uptime: i.e equipment is available to produce. However, most of preventive actions are based on empirical evidence. In addition, the hectic day for technical teams leave them no time to capture and analyse data..
Genial.io gives visibility to actual utilization data, integrating alarms and providing real time information to ease the job of technical teams. Algorithms to recommend maintenance windows improve the machines’ life span and enable factories to work better, longer and with less downtime.
Machine remote monitoring
Downtime data due to technical malfunction, corrective and planned maintenance information:
- Operation and production time.
- Machine alarms.
- Configuration parameters.
- Motor vibration and temperature data.
Availability analysis and preventive maintenance algorithms
Machine availability metrics for technical teams
- Mean time between failures (MTBF).
- Mean time to repair (MTTR).
- Operation hours outside recommended thresholds.
- Unexpected events identification.
Reduce maintenance cost and production loss
Maintenance Cost Reduction
- Fewer on-site technical visits.
- Better planning of preventive activities reduces maintenance costs and spare parts usage.
- Proactive maintenance through early diagnostics.
Reduction in new equipment purchases
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Extend asset lifespan through preventive maintenance.
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Early problem detection allows equipment to operate longer.
Success stories
Reduces technical visits by 50%
Increases OEE by 15%
Increases efficiency by over 10%
Boosts productivity by 27%